JCB Tier 4 – Intake Manifold 1 Air Temperature Sensor Voltage Error – Troubleshooting Guide

This guide addresses how to resolve the issue of the Intake Manifold 1 Air Temperature Sensor voltage being too high or showing an open circuit on JCB Tier 4 engines (K4735), fault code SPN 1132, FMI 3.

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Issue Description

The temperature signal from Intake Manifold 1 is detected to be above its normal operating range.

Possible Causes:

  • Faulty Wiring: The wiring connected to the intake manifold temperature sensor may be damaged or compromised.
  • Defective Sensor: The intake manifold temperature sensor itself may be malfunctioning.

Engine Control Module (EEM) Response

  • The fault code (FC) is logged in the system.
  • A warning light is illuminated on the dashboard.
  • Engine performance is reduced to “degradation level 1.”
  • An active error is communicated via CAN.

Step-by-Step Solution

  1. Save and Clear the Error Log:
    • Save the existing error log and then delete it.
    • Restart the ECU (Engine Control Unit) after clearing the log.
  2. Monitor for Recurrence:
    • If the error reappears during the next operating cycle, follow these steps:
  3. Inspect Wiring and Connectors:
    • Examine the wiring leading to the intake manifold temperature sensor for any signs of damage or wear.
    • Check the sensor plug and the pin contact surfaces for signs of oxidation or poor connection.
  4. Test the Sensor:
    • Test the intake manifold temperature sensor to confirm whether it is functioning correctly.

By following this procedure, you should be able to identify and resolve the issue.